Test Instrument

20-500kn Computerized Auto High Strength Bolt&Nuts Twist Torque Force Testing Machine for Bolts Detecting Instrument with English Software Operation Interface

Jinan Chenji International Trade Co., Ltd.
  • After-sales Service:Whole Life
  • Warranty:Whole Life
  • Max Diameter of Workpiece:<500mm
  • Mass Scope of Workpiece:2000kg
  • Type:Strength Testing Machine
  • Maxcapacity:<1000KN

Base Info

  • Accuracy Grade:1
  • Load Way:Electronic Load
  • Loading Method:Static Load
  • Display:Digital
  • Control:Manual Control
  • Weight:500-1000Kg
  • Power Source:AC220V
  • Oil Cylinder Position:Top
  • Voltage:AC220,Loading System: 380V 50Hz
  • Axial Force Detection Range:20-500kn
  • Torque Detection Range:10-2000nm
  • Relative Resolution:±0.5%
  • Test Machine Axial Force Repeatability:≤1%
  • Bolts Nuts:M16,20,22,24,27,30
  • Bolt Length Range:50-260mm
  • Platform Spindle Center Height:≧100mm
  • Twist Direction:Forward Reverse
  • Display Method:Computer Control Display
  • Torsion Shear Wrench (Optional for M16-3:1 Set
  • Torsion Wrench Socket (Optional for M16-:1 Set
  • Transport Package:Plywood Case
  • Specification:1600X600X1200
  • Trademark:Chenji or OEM ODM
  • Origin:Jinan or Others

Description

Basic Info.

Accuracy Grade 1 Load Way Electronic Load Loading Method Static Load Display Digital Control Manual Control Weight 500-1000Kg Power Source AC220V Oil Cylinder Position Top Voltage AC220/Loading System: 380V 50Hz Axial Force Detection Range 20-500kn Torque Detection Range 10-2000nm Relative Resolution ±0.5% Test Machine Axial Force Repeatability ≤1% Bolts Nuts M16/20/22/24/27/30 Bolt Length Range 50-260mm Platform Spindle Center Height ≧100mm Twist Direction Forward Reverse Display Method Computer Control Display Torsion Shear Wrench (Optional for M16-3 1 Set Torsion Wrench Socket (Optional for M16- 1 Set Transport Package Plywood Case Specification 1600X600X1200 Trademark Chenji or OEM ODM Origin Jinan or Others

Product Description

20-500kN Computerized Auto Control High Strength Bolt&Nuts Twist Torque Force Testing Machine for Bolts Detecting Instrument with English Software Operation Interface20-500kn Computerized Auto High Strength Bolt&Nuts Twist Torque Force Testing Machine for Bolts Detecting Instrument with English Software Operation Interface
I
ntroduction

The microcomputer-controlled high-strength bolt detector (JWW-500PE) is designed and manufactured in accordance with the GB50205-2001 "Code for Acceptance of Steel Structure Engineering". The axial force, torque, torque coefficient of the system can be detected, displayed, and automatically calculated and printed. When the axial force reaches the value specified in the standard, the tester will beep and record the test data. At the same time, the tester will automatically calculate the torque coefficient according to the detected axial force and torque and display it automatically; when a set of tests are completed, the tester Automatic calculation of the average axial force, average torque, average torque coefficient, standard deviation and coefficient of variation of N test pieces; key in test number, model, grade and specification of high-strength bolts, etc.; control system can update 1000 sets of data in cycles Store and read and print at any time.
In addition, the pretension of the torsion shear type bolt connection pair (M16, M20, M22, M24, M27, M30) can also be tested (optional). When the torx head is twisted, the pretension of the bolt can be recorded and used as a set of tests. After finishing, the tester automatically calculates the average pretension, standard deviation and coefficient of variation of N test pieces. The torsion shear function of the horizontal structure microcomputer-controlled high-strength bolt detector is generally through the addition of torsion shear wrenches. The specifications include six wrenches of M16-30 and corresponding sleeves. During the test, it is no longer loaded by the host motor. It is loaded by a wrench, the equipment collects the pre-tension from time to time, records and analyzes the test results, after processing, it is directly printed out in the form of a test report in A4 paper format.
It has parameter backup and recovery functions, automatic calibration functions, and functions such as peak holding monitoring and sensor overload protection according to the detection requirements of high-strength bolts. In order to facilitate the user to connect with the computer, the RS232 interface is set up; the data can be transmitted to the computer, and the report can be printed out after further processing. To
2. Test principle
    The detection of steel structure large hexagon bolts is to connect two sensors through the controller to collect the axial force and torque of the sample. The two sensors bear the combined force of the sensors through the combination of mechanical structure to ensure simultaneous loading and unloading at the same time. When the set standard pre-tension value is reached, the torque coefficient under the corresponding torque is recorded and calculated; the detection of torsion shear type high-strength bolts is also connected to the axial force sensor through the controller, and the axial force of the sample is collected. When the plum blossom head is twisted When, record the tightening axial force.
 
  1. Structural features:
3-1. The height of the main machine adopts the principle of man-machine design, which is easy to operate.
3-2. The bolt installation test mold is installed on the linear guide rail, and the installation and adjustment of the test piece are convenient.
3-3. Humanized software design, one-click completion of the test process.
3-4. A toolbox is equipped at the bottom of the main body, which is convenient for test operators to use and store.
3-5. The input end is loaded with a reducer at a constant speed, which greatly improves the authenticity of the test results.
3-6. Sensor overload protection prompt and other functions: pre-tension, torque enter the upper and lower limits with alarm prompt function.
3-7. The test area is equipped with a protective cover, which is reliably connected to the fuselage, and is convenient to open and close (optional).

4. Applicable standards:
GB50205-2001 "Code for Acceptance of Steel Structure Engineering"
GB/T1231-2006 "Technical conditions for high-strength large hexagon head bolts, large hexagon nuts and washers for steel structures"
GBT 3632-2008 "Twist-shear type high-strength bolt connection pair for steel structure"
Users can also provide related technical standards, such as ISO, ASTM, EN, DIN, JIS, and realize the control of test methods and related data collection and processing in accordance with the standards provided by the user.


5.Technical Parameter
ItemJW-500PE
Voltage:Control system 220V AC
PowerLoading system 380V AC
Power frequency50Hz
Axial force detection range20-500kN
Torque detection range10-2000Nm
Bolt specificationLarge hexagon M16/20/22/24/27/30
Bolt length60~280mm
Axial force resolution:±1/300000 yards, the whole process is not divided, the resolution is unchanged
Torque resolution:±1/300000 yards, the whole process is not divided, the resolution is unchanged
Axial force measurement accuracy±1.0%
Torque measurement accuracy±1.0%
RepeatabilityBetter than 1%
Twist directionForward Reverse
Platform spindle center height>=100mm
Relative resolution0.5%
control methodcomputer
Display methodComputer liquid crystal display
Data ProcessDedicated measurement and control system

6.Packing List
Name UnitQty
Test host cabinet 


 
Set1
Dedicated controllerSet1
Windows Chinese control computer special softwareSet1
Lenovo/HP brand computer (With English Software)PC1
HP A4 printerPC1
Controller power cordPC1
Control signal linePC1
Axial force sensor 500kN  PC1
Axial force sensor signal linePC1
Torque sensor 2000 Nm  PC1
Torque sensor signal linePC1
Gravity sleeve 27, 34, 36, 41, 46, 50PCEach 1
Bolt outer baffle 16, 20, 22, 24, 27, 30PCEach 1
Bolt inner baffle 16, 20, 22, 24, 27, 30PCEach 1
Anti-rotation board 16, 20, 22, 24, 27, 30PCEach 1
Insert positioning blockPC1
Precision planetary cycloid reducerPC1
Taiwan PDF brand high-precision heavy-duty railPair1
Reducer full-covering protective coverPC1
Three 380V motorsPC1
Certificate of conformityPC1
Warning stickersPC3
user's GuidePC1
Packing ListPC1
Note:
L*W*H:1600X600X1200
Net Weight: 600KG